Lithium Ion Batteries are used in thousands of portable electronic devices such as cell phones, laptops, and iPods. They are also used in electric cars, bicycles, power tools, hearing aids, and medical equipment. These batteries offer more power and faster charge times than other batteries and do not suffer from memory effect like the older Nickel Cadmium batteries did. Lithium Ion Batteries are very popular in the automotive industry due to their light weight and ability to hold more power per pound than any other battery on the market today.
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Battery technology has come a long way, especially in the past decade or so. Lithium ion batteries have some clear advantages over traditional alkaline batteries and nickel-metal hydride batteries; they are lightweight, can be recharged, and have a high power density compared to other types of battery chemistry
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Lithium Ion Battery assembling process
Usually, all electrodes except cathode is assembled first, then powder coating process is followed by assembly of cathode and anode. Cathode sheet and anode sheet will be punched and stacked into pouch which will be folded with separator into cell. During Lithium Ion battery assembling process, first of all positive electrode (anode) is stacked on negative electrode (cathode), then pressed several times until electrode materials are firmly contact with each other.
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And then electrolyte solution (mixture of polyelectrolytes in organic solvent) is applied to all over electrodes, it’s done for two reasons: 1. It prevents oxidation of metal particles at surface of anode; 2. Conductivity improvement through applying electrolyte between electrodes’ surface and separator wall make it possible for current flow between them. After that, Heat sealing is used to weld (heat-weld) both ends of cathode cavity on aluminum foil at bottom of Lithium Ion battery pack to seal out atmosphere from inside.
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Because exposure to air or water may affect capacity of battery when being used later. Positive electrode plate, negative electrode plate, separator and plastic backing plate form a sealed cavity without any contact with outside atmosphere which can maintain sufficient voltage when installed later. After batteries are heat sealed, if needed, electrical test devices can be connected to electric terminals. Then pressurized gas charging starts.
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Pressure must reach twice as much as pressure during normal working process while charging time must not exceed 30 hours or cycle life of battery will decrease rapidly. Charging pressure depends on kind of materials used in electrode products but there’s no explicit regulation about it in official standards so that manufacturers tend to use lower than its standard pressure when making Lithium Ion batteries.
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Benefits:
Lithium ion batteries are lighter and smaller in size than other types of rechargeable batteries such as nickel cadmium, NiCad, or nickel metal hydride. Some of these battery systems can be recharged thousands of times before they need to be replaced. Lithium ion batteries also have a faster response time and do not degrade over time with use like NiCad’s. Some lithium ion systems can deliver their full rated capacity without being charged for weeks at a time. Other benefits include more consistent energy delivery and greater energy density.
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Market Outlook:
A lithium-ion (Li-ion) battery is a rechargeable battery that uses lithium ions as one of its electrochemical components. Due to their expanding use in consumer devices, particularly mobile phones and tablets, the lithium ion battery industry has witnessed a major growth in demand in recent years. These batteries are also utilised in electric vehicles like hybrid cars and battery packs. As the need for energy storage grows, these batteries are being used more frequently in grid storage applications. The global lithium-ion battery market is expected to reach $129.3 billion by 2027, with a compound annual growth rate (CAGR) of 18.0% from 2020 to 2027. Higher energy efficiency requirements in technologically advanced consumer electronics are likely to give key companies with a growing lithium-ion battery market potential.
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